custom merch

The Rise of Useful Merch: How to Align Functionality with Your Brand Message

couple showing off their custom glasses case

In recent years, the promotional merchandise industry has seen a significant shift. As consumers become more mindful of sustainability and practicality, businesses have begun focusing on creating merchandise that serves a real purpose in everyday life. Rather than opting for one-time-use items like keychains or t-shirts, brands are now prioritizing functional products that their customers will use regularly. This not only leads to increased brand visibility but also helps create a deeper, more lasting connection with customers.

Functional promotional products are not just a trend; they align with broader consumer behavior changes. People today want items that have tangible value, whether it's a reusable water bottle, a multi-purpose bag, or even a tech gadget.

This shift toward useful merch also plays into the growing desire for sustainability, as these items are often more durable and eco-friendly compared to traditional disposable swag. By providing useful merchandise, brands show that they care about their customers’ needs and the environment, creating a positive brand association.

In addition, useful merch encourages customers to engage with a brand consistently. When people use an item regularly, such as a branded phone charger or reusable shopping bag, they’re more likely to remember the brand, increasing long-term customer loyalty. As companies strive to differentiate themselves in a crowded marketplace, providing functional promotional products can be an effective strategy to stand out and build a meaningful relationship with the audience.


What Is Utility Merch? Understanding the Concept Behind Useful Promotional Items

event goes showing off their free swag

Utility merch refers to branded promotional items that serve a clear and practical function in the daily lives of consumers. Unlike novelty giveaways that often end up in drawers or landfills, useful merch is designed to be integrated into regular routines. These products offer value beyond the branding, which makes them more likely to be retained, used, and appreciated.

Common examples of utility merch include:

Customized cups
  • Reusable drinkware (tumblers, coffee mugs, water bottles)

  • Phone accessories (chargers, power banks, stands)

  • Office supplies (notebooks, pens, calendars)

  • Reusable shopping bags and tote bags

  • Health and wellness items (sanitizer kits, resistance bands)

The goal is to create a strong association between the product’s utility and the brand’s identity. When a customer uses a branded item daily, your logo and messaging remain top-of-mind, creating a subconscious brand loyalty that outlasts typical advertising impressions.


Why Functional Merch Drives Higher Brand Recall and Engagement

Couple showing off their customized tumblers

The power of functional merch lies in its ability to stay top-of-mind with customers. When people receive a promotional product that is useful to them, they are more likely to remember the brand associated with it. For example, if someone receives a branded notebook they use daily at work, it will not only keep the brand in their thoughts but also lead to conversations and potential referrals. In essence, useful merchandise is more likely to lead to brand recall because it provides utility beyond just a one-time giveaway.

According to studies, 83% of people like receiving promotional products, and 79% of people can recall the branding on those items. When these items are functional, such as a quality pen or a laptop bag, customers are likely to use them frequently, increasing their exposure to the brand over time. This consistent exposure to branded merchandise builds familiarity, trust, and long-term engagement, all of which are essential for customer loyalty and retention.

In addition to being remembered, functional merch is also more likely to engage customers in a positive way. When people use an item regularly, it reinforces the brand message and helps create a deeper connection. This type of merchandise serves as a constant reminder of the brand’s values and benefits, encouraging customers to engage more actively with the brand, whether through online reviews, social media mentions, or repeat purchases.


Aligning Your Brand Message with Utility: It’s More Than Just a Logo

Brand alignment goes far beyond slapping a logo on a popular product. To truly resonate, the utility merch must reflect the core values and mission of the business. For instance, a fitness company should consider branded resistance bands or protein shaker bottles. An eco-conscious brand might focus on bamboo utensils, reusable grocery bags, or stainless steel straws.

A great utility merch campaign begins by asking: "What does our audience need in their daily life?" Then, determine how your brand can meet that need through thoughtful, functional giveaways. By doing so, you ensure that your merch not only serves a purpose but also strengthens brand perception and credibility.

Incorporating storytelling into merch design is another powerful strategy. For example, including a short message or QR code that links to a sustainability pledge or product impact story deepens the emotional connection and supports consistent brand messaging.

Customizing stanley cup merch

Top Trending Useful Merch Items for 2025

The world of promotional merchandise is constantly evolving, with new trends emerging every year. In 2025, some of the most popular and functional merch items include:

  • Reusable Water Bottles: These items are both eco-friendly and practical. Brands can offer high-quality, branded water bottles that customers will use daily.

  • Portable Power Banks: With the rise of mobile device usage, power banks have become essential. A branded power bank can keep your brand top-of-mind while helping your customers stay connected.

  • Tech Accessories: Items like wireless chargers, mouse pads, and Bluetooth speakers have gained popularity, especially in tech-centric industries.

  • Eco-Friendly Tote Bags: Reusable bags are a staple in sustainable merchandise. They are practical, and their wide use makes them perfect for brand exposure.

  • Customized Stationery: Notebooks, pens, and planners are simple yet effective items that can be branded for maximum exposure, especially in corporate settings.

These trending items not only provide utility but also help reinforce your brand’s identity. Offering practical, eco-friendly, or tech-related products helps position your business as a brand that cares about both functionality and sustainability. By staying on top of trends, you can ensure that your promotional merchandise resonates with your target audience and stands out in a crowded marketplace.


How to Choose the Right Useful Merch for Your Audience

Selecting the right utility merch for your audience requires careful consideration of your customer base, their lifestyle, and your brand’s overall message. The first step is identifying your target demographic. If your audience is tech-savvy, consider providing items like branded phone chargers, wireless headphones, or portable speakers. For younger, active consumers, products like gym towels, sports bottles, or yoga mats may be more appropriate.

Understanding your audience’s interests and needs is crucial in ensuring that your merchandise serves a purpose. For instance, a company selling eco-friendly products might opt for branded reusable coffee cups or stainless steel straws. Similarly, a company in the corporate space might find success with branded planners, ergonomic desk accessories, or custom mouse pads. Choosing products that align with your audience’s daily activities ensures that they’ll actually use the item, increasing the likelihood of long-term brand exposure.

Additionally, it’s important to evaluate the practicality and durability of the items you choose. Low-quality items, even if functional, can reflect poorly on your brand. Invest in high-quality products that will last, as this will not only enhance customer satisfaction but also increase the perceived value of your brand. By selecting functional, durable, and relevant items, you demonstrate a commitment to quality and customer satisfaction.


Utility and Sustainability: A Powerful Merch Combo

Sustainability and utility go hand-in-hand when it comes to effective branded merchandise. Consumers today are increasingly looking for ways to reduce waste and make eco-conscious choices, which makes sustainable utility merch an attractive option. Products like reusable coffee cups, stainless steel straws, and recycled tote bags offer consumers the chance to reduce their carbon footprint while still receiving useful, functional items.

Brands that prioritize sustainability in their promotional merchandise are also more likely to appeal to the growing number of environmentally-conscious consumers. By offering products that are durable, recyclable, or made from sustainable materials, businesses show that they care about both the planet and their customers. This not only aligns with the values of modern consumers but also enhances brand reputation and loyalty.

Incorporating sustainability into your merchandise strategy also allows you to tap into the global push for greener business practices. Whether it’s by using eco-friendly packaging, offering products made from recycled materials, or choosing items that help reduce waste, businesses that focus on sustainability can enhance their public image and appeal to a wider audience.


Case Studies: Brands That Nailed Their Functional Merch Strategy

Mailchimp’s “Freddie’s Favorites” Merch Line

mailchimp

Freddie, the MailChimp mascot. Image: creative.mailchimp.com.

Mailchimp, the email marketing platform, launched a branded merchandise campaign called "Freddie's Favorites", a curated line of useful and on-brand items distributed at trade shows, sent to influencers, and offered to top-tier customers. Rather than rely on generic swag like pens or stress balls, Mailchimp focused on high-utility products that reflected its quirky, creative, and design-forward identity.

Key Items Included:

  • Custom socks with the Freddie (Mailchimp's mascot) face

  • Enamel pins for backpacks and jackets

  • Reusable canvas tote bags with clever, witty slogans

  • Notebook + pen sets with branded illustrations and creative prompts

  • Freddie-branded water bottles for everyday use

Impact and Results:

  • Extended Brand Visibility: Customers and fans were regularly posting their Mailchimp merch on Instagram, TikTok, and Twitter using the hashtag #FreddieSwag.

  • Customer Engagement Boost: After the release of this merch line, Mailchimp saw a notable uptick in user engagement—specifically a 21% increase in social interactions and a 15% increase in email open rates within the campaign cohort.

  • Community Building: The merch gave Mailchimp users a way to signal affiliation and pride in being part of the ecosystem. This helped foster brand loyalty and word-of-mouth referrals.

Why It Worked:

  • Every item was intentional and functional, not just branded.

  • The merch was aesthetic and Instagrammable, helping it spread organically.

  • Mailchimp used its brand personality (creative, quirky, smart) to guide every product choice, making the campaign cohesive and memorable.

Takeaway for Your Business:
If you're a merch printing company looking to show clients what's possible, Mailchimp’s campaign is a great example of how useful, brand-aligned merch can spark engagement, community, and loyalty. Use their approach as a benchmark for advising your own clients on crafting functional and effective promotional product lines.


Getting Started: Tips for Launching Your First Useful Merch Campaign

If you're new to launching a utility merch campaign, start by outlining your goals: Are you looking to improve retention, generate leads, or increase brand awareness? Having a clear objective helps narrow down product choices and messaging.

Steps to launch your first campaign:

  1. Identify your target audience and needs

  2. Choose utility-based items that align with your brand values

  3. Partner with a reliable merch vendor who offers customization

  4. Design your artwork with both branding and practicality in mind

  5. Decide on your distribution strategy (e.g., events, direct mail, online orders)

  6. Track your campaign’s performance using metrics such as customer retention rates, social media mentions, and redemption of linked offers. Analyzing these KPIs will help refine your merch strategy for future campaigns.


Conclusion:
Utility is the Future of Merch Marketing

The demand for useful merch is not just a passing trend, it's a response to evolving consumer expectations. In a world where every brand is competing for attention, offering something practical and thoughtful gives you a tangible edge. Utility merch allows your brand to be present in everyday life, creating lasting impressions and genuine value.

By aligning your promotional products with your audience's needs and values, you reinforce your brand identity and enhance your marketing ROI. Add sustainability into the mix, and you demonstrate responsibility, relevance, and forward thinking.

Now is the time to invest in useful merch that goes beyond visibility and into meaningful brand interaction. Whether you're a startup or an enterprise brand, function-forward merchandise will help you connect, convert, and grow.


Looking for The Best Merch printer?

send us an e-mail at quotes@familyindustriesla.com, or give us a call at 323.227.1547 and we'd be happy to help.

Our showroom at 2755 Fruitdale Street, Los Angeles, CA 90039 is open by appointment only from 10 am - 4 pm Monday through Friday.

 

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Vinyl Plotting vs. Heat Press: Key Differences for Custom Merch

Custom merchandise is a powerful branding tool, whether for businesses, events, or personal use. It transforms everyday items into walking advertisements, memorable keepsakes, and unified team apparel. Two of the most popular printing methods are vinyl plotting and heat press printing, each offering distinct advantages depending on design complexity, durability, and material compatibility. Understanding these differences is crucial for achieving the desired look and longevity of your custom merch.

For customers looking to order custom merch from a professional printing company, understanding these methods can help ensure you choose the right option for your needs. This comprehensive guide will break down the key differences, helping you determine the best method based on factors like design style, durability, and cost-effectiveness. By exploring the nuances of each technique, you'll be equipped to make informed decisions that align with your specific project requirements.


What is Vinyl Plotting?

Vinyl plotting is a precise cutting technique that utilizes a computer-controlled vinyl cutter or plotter. This machine cuts out designs from thin sheets of adhesive or heat transfer vinyl (HTV). The excess vinyl is then "weeded" away, leaving only the desired design. This cut-out design is subsequently heat-pressed onto fabric or other surfaces using a specialized heat press machine, which applies heat and pressure to bond the vinyl to the material.

The Process in Detail:

  • The design is created using vector graphics software.

  • The vinyl cutter, guided by the software, precisely cuts the design into the vinyl sheet.

  • The excess vinyl is removed (weeding).

  • The design is positioned on the fabric.

  • Heat and pressure are applied to adhere the vinyl.

Why Choose Vinyl Plotting for Your Custom Merch?

  • Best for simple, bold designs with 1-2 colors: Vinyl plotting excels at creating clean, sharp lines and solid shapes. It’s ideal for designs that don’t require intricate color blending or gradients.

  • Works well for logos, team names, and sports jerseys: The durability and crispness of vinyl plotting make it a popular choice for sports apparel, where names, numbers, and team logos need to withstand frequent washing and wear.

  • Provides a slightly raised, textured feel: The vinyl layer adds a tactile dimension to the fabric, giving it a premium, high-quality feel. This raised effect can enhance the visual appeal of the design.

  • Extremely durable, lasting through multiple washes: High-quality vinyl is designed to be resilient, resisting cracking, peeling, and fading even after numerous wash cycles. This makes it a reliable option for items that require frequent laundering.


What is Heat Press Printing?

Heat press printing is a broader term encompassing various techniques that use heat and pressure to transfer designs onto fabric or other surfaces. This method includes sublimation, DTF (direct-to-film), and screen-printed transfers, each with its unique characteristics and applications.

  • Sublimation: Dyes are infused directly into the fabric at a molecular level, resulting in a vibrant, long-lasting print.

  • DTF: A design is printed onto a special film, which is then heat-pressed onto the fabric. This method is known for its versatility and ability to produce detailed, full-color prints.

  • Screen-printed transfers: Ink is applied to a transfer paper, which is then heat-pressed onto the fabric. This method is ideal for bulk orders and designs with a limited number of colors.

Why Choose Heat Press Printing for Your Custom Merch?

  • Ideal for full-color and intricate designs: Heat press methods like sublimation and DTF can reproduce complex designs, photographs, and gradients with exceptional clarity and detail.

  • Great for branded apparel, event shirts, and promotional items: The ability to print vibrant, detailed designs makes heat press printing suitable for creating eye-catching promotional merchandise and event apparel.

  • Works on a variety of surfaces, including polyester and synthetic fabrics: Heat press techniques are versatile and can be used on various materials, including polyester, synthetic blends, and even non-fabric items like mugs and tote bags.

  • Offers a soft, seamless finish: Sublimation, in particular, results in a print that is integrated into the fabric, providing a smooth, comfortable feel without any raised texture.


Materials & Fabric Compatibility

The choice of printing method is significantly influenced by the fabric type. Different materials react differently to heat and pressure, affecting the print quality and durability.

  • Vinyl Plotting:

    • Best for cotton, polyester, and nylon: Vinyl adheres well to these fabrics, providing a strong and durable bond.

    • Not suitable for fabrics that cannot withstand high heat.

  • Heat Press Printing:

    • Works well on polyester, synthetic blends, and even non-fabric materials like mugs or tote bags: Sublimation, in particular, requires polyester or polymer-coated materials.

    • For 100% polyester fabrics, sublimation (a heat press method) is the best option: Sublimation dyes bond permanently with polyester fibers, resulting in vibrant, fade-resistant prints.

    • Cotton garments often work better with vinyl or DTF heat transfers: While sublimation is not ideal for cotton, DTF and vinyl offer excellent adhesion and durability.


Durability & Washability

Customers expect their custom merch to withstand regular use and washing without losing its visual appeal.

  • Vinyl Plotting:

    • Resistant to peeling and cracking: High-quality vinyl is designed to withstand repeated washing and wear.

    • Holds up well for sports jerseys and workwear: Its durability makes it suitable for items that require frequent laundering.

    • Can last 50+ washes with proper care: Following care instructions, such as washing in cold water and avoiding harsh detergents, can extend the lifespan of vinyl-printed items.

  • Heat Press Printing:

    • Sublimation prints never crack or peel (they fuse into the fabric): The dyes become part of the fabric, ensuring a long-lasting, seamless print.

    • Screen-printed transfers are durable but may fade over time: While screen-printed transfers are generally durable, they may show signs of wear and tear after many washes.

    • Requires proper care (gentle washing, no harsh detergents): Similar to vinyl, heat-pressed items benefit from gentle washing and avoiding harsh chemicals.

Design Complexity & Customization

The complexity of your design will significantly influence the choice of printing method.

  • Vinyl Plotting:

    • Best for solid-color, bold designs: Vinyl plotting excels at creating clean, sharp lines and solid shapes.

    • Can be layered for multiple colors but is not ideal for gradients: While layering is possible, it can add thickness and complexity to the design.

    • Great for names, numbers, and logos: Its precision and durability make it ideal for these types of designs.

  • Heat Press Printing:

    • Ideal for detailed, multi-color graphics: Techniques like sublimation and DTF can reproduce intricate designs with exceptional clarity.

    • Can produce photo-quality and gradient prints: These methods allow for seamless color blending and detailed photographic images.

    • Works well for large, colorful designs like event shirts: Heat press printing is perfect for creating eye-catching, vibrant designs for large events.

Speed & Turnaround Time

The production speed of each method can impact the turnaround time for your custom merch order.

  • Vinyl Plotting:

    • Requires cutting, weeding, and heat pressing for each design: This manual process can be time-consuming, especially for intricate designs.

    • Best for smaller orders or personalized items: Vinyl plotting is well-suited for small-batch orders and personalized items.

    • Can take longer if the design is intricate: Complex designs with multiple layers and small details require more time for weeding and application.

  • Heat Press Printing:

    • More efficient for bulk orders: Techniques like sublimation and screen-printed transfers allow for faster production of large quantities.

    • Sublimation and screen-printed transfers allow faster production: These methods can produce multiple items simultaneously, reducing overall production time.

    • Ideal for large event orders, corporate apparel, and promotional items: Heat press printing is ideal for large-scale projects with tight deadlines.

    • If you need hundreds of items printed quickly, heat press printing is often the faster option.

Cost-Effectiveness for Custom Merch Orders

The cost of each method varies depending on order size and design complexity.

  • Vinyl Plotting (Best for Small Orders):

    • Ideal for one-off prints, team jerseys, or personalized gifts: The manual process makes it cost-effective for small orders.

    • Less cost-effective for large batches due to manual application: The labor-intensive nature of vinyl plotting increases costs for bulk orders.

    • Higher pricing per item for multi-color designs: Each color layer adds to the overall cost.

  • Heat Press Printing (Best for Bulk Orders):

    • More affordable for large runs (e.g., 50+ shirts): The efficiency of heat press methods reduces costs for bulk orders.

    • Sublimation and DTF transfers reduce labor costs: These techniques allow for faster production, lowering labor costs.

    • Ideal for businesses needing large quantities of branded merch: Heat press printing is a cost-effective solution for large-scale promotional campaigns.

    • A professional printing company can recommend the best method based on your budget, design needs, and order size.


Best Use Cases: When to Choose Vinyl Plotting vs. Heat Press

Each method is better suited for specific types of merchandise.

  • Vinyl Plotting is Best for:

    ✔ Custom sports jerseys, team names, and uniforms

    ✔ Small-batch orders with simple designs

    ✔ Workwear and promotional apparel that needs extra durability

  • Heat Press Printing is Best for:

    ✔ Event merchandise (concerts, fundraisers, business promos)

    ✔ Photo-quality designs and colorful prints

    ✔ Large orders where cost and speed matter


Conclusion

Both vinyl plotting and heat press printing are excellent options for custom merchandise, but the best choice depends on design complexity, durability, and order size. If you need simple, highly durable designs, vinyl plotting is a great choice. For full-color, high-volume orders, heat press printing is the better option.

By working with an experienced merch printing company, you can ensure the best quality, durability, and cost-effectiveness for your custom apparel and promotional products. They can guide you through the selection process, helping you choose the method that best aligns with your specific needs and budget.


Looking for The Best Merch printer?

send us an e-mail at quotes@familyindustriesla.com, or give us a call at 323.227.1547 and we'd be happy to help.

Our showroom at 2755 Fruitdale Street, Los Angeles, CA 90039 is open by appointment only from 10 am - 4 pm Monday through Friday.

 

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Custom Merch: A Guide to Screen Printing, Embroidery, and Beyond

Custom merchandise has become a powerful tool in the world of branding and marketing. It allows businesses to create a unique and memorable brand identity, connect with their audience on a personal level, and leave a lasting impression. In this comprehensive guide, we'll explore the various methods of custom merchandising and how they can elevate your brand.


The Art of High-End Screen Printing

High-end screen printing is a popular method for creating custom apparel. It involves transferring a design onto a fabric using a mesh screen and ink. The benefits of this method are numerous:

  • Quality: Screen printing produces designs that are not only vibrant but also sharp and clear. This is especially important for intricate designs or when a high level of detail is required.

  • Durability: One of the main advantages of screen printing is the durability of the prints. They are long-lasting and can withstand multiple washes without fading, making them ideal for everyday wear.

  • Versatility: Screen printing is suitable for various materials, including cotton, polyester, and blends, making it a versatile option for all types of apparel. Additionally, it can be used for intricate designs, allowing for more creative freedom.

Elevate Your Brand with Custom Embroidery

Custom embroidery is a timeless method that adds a touch of luxury and sophistication to your merch. By stitching a design onto fabric, you create a textured and premium look that can elevate your brand image. The benefits of custom embroidery include:

  • Appeal: Embroidery exudes quality and professionalism, ideal for corporate wear and high-end promotional items. The raised texture of the stitches adds depth and dimension to your designs, creating a more tactile and luxurious feel.

  • Applications: It's perfect for logos on uniforms, monograms on personal items, or intricate designs on promotional merchandise.

Sublimation: The Future of Full-Color Printing

Sublimation is a cutting-edge printing technique that allows for vibrant, full-color designs. It involves turning solid ink into gas and transferring it onto fabric, resulting in a seamless and long-lasting print. The benefits of sublimation include:

  • Advantages: Sublimation produces high-definition prints that won't peel or fade, making it ideal for detailed and colorful designs. The ink becomes part of the fabric, resulting in a smooth and durable print that can withstand repeated washing.

  • Suitability: Sublimation works on various materials, including polyester, ceramic, and metal, allowing for a wide range of custom products. It's especially popular for sportswear and promotional items, where vibrant and eye-catching designs are essential.


Specialty Printing: Beyond Apparel

Custom merch isn't limited to apparel. Specialty printing allows you to create unique promotional items that stand out and leave a lasting impression on your audience. The benefits of specialty printing include:

  • Accessories: Customize everyday items like cups, socks, and hats to create memorable and functional merch. These items are often used daily, increasing brand visibility and recall.

  • Potential: Specialty printing offers endless possibilities for creative branding. From quirky designs to innovative printing styles such as puff ink printing, you can create promotional items that resonate with your audience and make your brand memorable.

Custom Tags: The Finishing Touch

Custom tags add a professional touch to your apparel and provide valuable information. They enhance branding, offer sizing and care instructions, and can even tell your brand's story. The benefits of custom tags include:

  • Benefits: Custom tags enhance branding by adding a personal touch to your apparel. They can include your logo, contact details, or a personalized message, making your merch truly unique.

  • Options: Custom tags offer a range of options for adding information to your apparel. From sizing and care instructions to a brief brand story, you can use custom tags to communicate important information to your customers.


Crafting a Cohesive Brand Identity with Custom Merch

Custom merch can significantly enhance brand recognition and loyalty. By creating a consistent and memorable brand image, you can leave a lasting impression on your audience. Successful brands like Nike and Coca-Cola have used custom merch to create a strong brand identity and connect with their audience on a personal level.

Tips for Designing Effective Custom Merch

Creating impactful custom merch requires careful consideration of design elements. Use colors that align with your brand identity and resonate with your audience. Position your logo prominently but tastefully to enhance brand visibility. Keep designs simple, relatable, and relevant to your brand message.

  • Color Choices: Use colors that align with your brand identity and resonate with your audience.

  • Logo Placement: Position your logo prominently but tastefully to enhance brand visibility.

  • Design Considerations: Keep designs simple, relatable, and relevant to your brand message.


Choosing the Right Custom Merch Partner

Selecting a reliable and experienced merch printing agency is crucial for achieving high-quality results. Ensure the agency uses high-quality materials and printing techniques. Choose a partner that can meet your deadlines without compromising on quality. Work with an agency that understands your needs and offers excellent support.

  • Quality: Ensure the agency uses high-quality materials and printing techniques.

  • Turnaround Time: Choose a partner that can meet your deadlines without compromising on quality.

  • Customer Service: Work with an agency that understands your needs and offers excellent support.

Conclusion:

Custom merch is a powerful tool for building a strong brand identity and connecting with your audience. By incorporating high-quality printing techniques, thoughtful design, and a cohesive brand message, you can create memorable and impactful merchandise that resonates with your audience. Explore the potential of custom merch for your business and unlock the power of effective branding.


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