Printing on Athletic Apparel

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Athletic and athleisure wear has become more and more popular over recent years, not only because of a more health conscious population but because these types of apparel provides more comfort when going through our day-to-day activities. In this article we’ll take you through the advantages of creating athletic merch for your brand and the challenges that come with printing on this type of material.

What is Athletic wear?

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Athletic wear refers to clothing that allows for maximum flexibility and comfort when performing a sport or when working out at a gym. Athletic wear is made up of ultra breathable and moisture wicking fibers to help release sweat outwards which evaporates into the atmosphere. It keeps the body cool in heat and warm in cold.

The Benefits of Moisture-Wicking Fabric in Your Workout Clothes

What is Athleisure Wear?

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Athleisure wear is a more common type of fashionable casual and comfortable clothing such as tights or leggings and lightweight tops to keep skin cool while doing every-day activities, walking, or non competitive sports. This type of clothing was born out of the necessity to be comfortable while performing daily activities. It lies at the intersection of activewear and traditional sportswear that was meant as recreational wear designed for daytime or leisure activity.

Read more about What is the Difference Between Athletic wear and Athleisure wear?

How is Printing Done on Athletic Wear?

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There are a few ways to print on athletic or athleisure wear that depend on the type of fabrics used to make the garments. Some fabric are easier to work with than others but there is always a way.

We’ll recommend the most common ways we recommend to print on athletic wear or athleisure wear with Pros and Cons.


Design

Because of the nature of athletic fabrics, keeping a design simple can be beneficial if you’re looking to have prints such as your logo or letters. Many brand such as Nike have a simple logo that they can print using a heat press and that also keeps the costs down.

Inks

Ink production technology has kept up with the athletic fabric trend, and there are inks out there that are formulated to address the challenges of printing on synthetic jersey fabrics. If you’re looking to screen print your design, look for low-bleed inks that cure at lower temperatures for longer times. These are made specifically to lessen the effects of dye migration.

Consider Flexibility

Most athletic fabrics have a specific amount of stretch that may make screen printing difficult or not as durable as other print methods. Once you have found the garment, check the material it is made with, that information will dictate which print method is best for your apparel.


Recommended

PRINT METHODS:

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DTG or Direct To Garment Printing

DTG printing method uses a printer with textile inks which allows for faster and low cost production. While this option is the more cost-effective, it is also the lowest quality. This type of textile ink is not durable and depending on the material you are printing on it may look dull and cheap. Additionally, printing on dark clothing using this method is not recommended.

PROS

  • Low Setup Costs

CONS

  • Low Resolution

  • Not Durable

  • Not Good For Dark Fabrics

Sublimation Printing

Sublimation is one of the most durable methods you can use if you are printing on polyester fabrics. This method requires applying a liquid dye unto the garment until it has solidified, then heat is applied to then evaporate the solid matter leaving the dye perfectly printed into every thread. This is why this method provides long-lasting quality.

PROS

  • Durable

  • Creative Freedom to Use Wide Range of Colors and Patterns

CONS

  • Limited To Polyester Fabrics

Heat Press Printing

Heat press is the type of printing that is most often used in athletic gear for smaller logos and labels. Heat press uses a specific type of paper that is applied directly unto the garment and then it is pressed using a press. This type of printing is used by brand such as Nike and Adidas. This method has a very sharp and clean look to it.

PRO

  • Low Setup Cost

  • Sharp Print

CONS

  • Quality Control - If done incorrectly, print can easily peel off


CONCLUSION

If you’d like to print your logo or a smaller design unto a breathable material we suggest to go with heat press printing, this method will result in the most clear print with perfect lines and it’s one of the most affordable options.

If you’d like to have the entire garment printed with an intricate design, we suggest to print using the sublimation method. Sublimation is highly durable and gives you freedom when it comes to colors and design, however, you’re limited to polyester fabrics only.

Author: Irene Floridia - Content Creator


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Finishes That Take Your Brand To The Next Level

Custom finishes can be the thing that sets your brand apart from your competition. These customizations can range from small and simple to being a little more involved and a bit more expensive. We think that investing in details is the best way to take your brand to the next level. In this article, we will go through all of the custom finishes available as well as comparisons and options for smaller budgets.


What Are Apparel Finishes?

Custom apparel finishes are collar tags, interior tags, screen printed logos inside the garments, price tags, as well as packaging. Most of what apparel finishes refer to are markers withing the garment that shows off your brand’s logo and other brand characteristics.

Check Out A Guide To Branding

Examples of Custom Finishes:

  • Neck Tags

  • Custom Woven Tags

  • Fold & Bag

  • Sticker Application

  • Brand Info Tags (hanging tags)

Why are apparel finishes important?

Creating a brand new tag on your shirt is an excellent way to promote a business’s brand. Imagine including your logo on every tag knowing that everyone will check to see the size. Customizing the tag allows everyone to see your logo and details about your business in a unique and effective way.

Every piece of clothing comes with a tag already printed and it is usually on the back of the neck. The tag’s purpose is to provide the wearer with all the relevant information they need to know about the garment. But imagine replacing all that with your company’s logo, brand, and info. This can build brand loyalty.

Check out Guide To Product Packaging & Labeling

Neck Tags

Neck tags or collar tags are the most common types of apparel finishes. Neck tags can either be woven or printed directly unto the garment.

Woven tags are a little more involved as these are separate pieces that need to be sown unto the garment, therefore, adding more steps to your finishing services. However, tags look more professional and you have more freedom to add color.

Printed tags are done directly unto the garment, these types of tags are easier and can be more cost-effective depending on the amount of units you or your local screen printing shop are producing. This type of finish is typically done in a single color, which is recommended to ensure a good rate from your screen printer.

If you are looking to place a tag on the sleeve or the bottom hem, woven tags will be your only option. These placements can make a big difference when done right, this is usually a premium service that is provided by a merchandise agency such as Family Industries.


Hanging Tags

When you add hang tagging to your custom apparel, it gives your garment a professional look that is ready for retail. All you need to provide is the info for the hang tagging and where you want to place it, then a merch agency such as Family Industries will take over the rest.

Hanging tags are generally applied to hi-end apparel and allows for you to include more information about your brand such as your mission statement, your logo, and any other branding elements. As a merch agency, we supply and print all custom tags in-house, as well as apply the tags to your apparel.


Packaging & More

Personalized packaging such as poly bags or box tape can also elevate your brand presentation. Little details can go a long way when presenting your product. These types of finishing services can be an added bonus when deciding to invest in your business.

As a merch agency, we always recommend adding your logo to the package either by stickers or printed unto whatever the surface may be such as a box or tape.

Stickers are the cheapest option if you are on a budget and adding more to the bag is also a good way to get your brand in front of other people and most customers like these details.

Check out Classy Ways to Use Stickers on Your Packaging

For a more economical way to add a personal touch, you can invest in a stamp of your logo. A stamp can be used in just about any surface which makes it easy to brand your packaging such as shipping boxes, tape, and packing paper or poly bags.

Author: Irene Floridia - Content Creator


Do you have more questions about premium merch printing?

send us an e-mail at quotes@familyindustriesla.com, or give us a call at 323.227.1547 and we'd be happy to help.

Our showroom at 2755 Fruitdale Street, Los Angeles, CA 90039 is open by appointment only from 10 am - 4 pm Monday through Friday.


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Screen Printing Trends of 2022

As the end of 2021 approaches, we are all looking ahead at what is next and what will be the trends driving the apparel industry. Many things have changed or come back in style and in the age of TikTok trends come and go faster than we can keep up with. Here is a summary of what is to come and what is here to stay in apparel printing.


T-Shirt Styles

We’ve seen a change in the styles and fit of t-shirts. The styles that are most popular right now include t-shirt that are thicker cotton and a more relaxed fit. These are the brands that are hot right now:

1. Comfort Colors 1717 Heavyweight T-Shirt

Comfort Colors 1717 is 100% ring-spun cotton, making this fabric very durable and heavy. This material is comfortable and the style is a relaxed fit and a bit oversize. This style has been very popular in recent years for it’s fit.

2. Bella+Canvas 3001 Classic Unisex T-Shirt

This Bella+Canvas 3001 custom print t-shirt is a modern tee with a crew neck and side-seam construction for durability. Designed with superior airlume-combed and ring-spun cotton, it has a very soft feel and smooth surface which makes it great for direct to garment printing.

3. AS Colour 5001 Staple Tee

The AS Colour 5001 staple t-shirt has a soft and relaxed fit, made from a blend of cottons with a fit that can be worn for any occasion. You can dress it down or dress it up. A true staple for every closet.

GRAPHIC Tees

Vibrant and out-of-the-box graphics are all the rage right now. Streetwear has been front and center in fashion trends and will continue to be in 2022. Bold graphics will help you brand stand out and bring an element of art and design that bigger brands may be missing out on. Incorporating a abstract design to your logo to compliment your brand is a great way to push your brand in the new year.

BRAND Merch

Team shirts or branded company shirts are often used as brand merch or swag for employees. While this is a great way to encourage workplace community, the bar is being raised for 2022.

Swag kits or promo merch boxes are a step above the t-shirt or stationary items. These merch box kits can include a variety of items and the box itself can be branded with your logo and brand colors which makes a great promotional gift for potential clients.

Swag kits are perfect for brands that offer a service, these promo products can improve brand recognition and for your current client it can cement brand loyalty.

Learn more about how branding such as swag boxes can benefit your business.

Screen Printed Pants / Shorts

Where it’s a pattern or a logo, screen printing on pants and shorts are very popular in 2021 and 2022. We see brand such as Stella McCartney with these Beetles inspired printed trousers. We also see smaller streetwear brands playing with this concept in a more fluid way with abstract designs and with logo designs. All-over prints on pants have been quietly emerging from the sub-culture fashion trends in New York City as depicted in this article by Vogue.


Specialty Prints

Specialty prints such as puff prints have had an impact on the new generation. Puff print making a comeback in 2021 has pushed this trend to become a big component of streetwear in 2022. The popularity that this type of printing has reached is exciting for specialty screen printers everywhere.

We partnered with the iconic Amoeba Music in Los Angeles and printed sweatshirts with a vibrant puff ink.

Learn about What Is Puff Ink?

Fulfillment Services

With the rise of online shopping, there is a bigger demand in shorter shipping times. When running a small brand this can feel overwhelming and time consuming when the focus should be on the design for the next drop. This is where auto fulfillment services come into play, premium print shops such as Family Industries offer a fulfillment component to their printing services. Not only do we print and ship, but also offer finishing services which include your own branded tags, branded mailers, and any inserts you would like to include with your apparel.

Fulfillment services have become a necessity for a lot of smaller businesses looking to expand.

Learn more about The Benefits of Fulfillment Services

Have more questions? Check out our video explaining the process of fulfillment.

Author: Irene Floridia - Content Creator


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Why Spending On Premium Screen Printing Is Worth It

Apparel has definitely become more expensive, and even for simple basic t-shirt the price and expectations of quality have gone up. When delivering quality, as a brand, your focus should be on 100% customer satisfactions. Opting for a cheaper material or cheaper print can cost you credibility and brand loyalty.


What Is Premium Screen Printing?

Premium screen printing refers to specialty printing shop instead of the print-on-demand companies such as Printful or Zazzle. Premium screen printing includes experts screen printers that will navigate the process for you and deliver top quality prints.

A premium screen printing shop will always have designers on their team to assist with technical design inquiries and be able to help you prepare your artwork for screen printing.

Additionally, premium also refers to the type of garment. A good screen printing shop will offer you a variety of fabric types - of course, this may also vary according to the design and ink needs to achieve the perfect print.

Screen printing creates unique visual outputs when compared to digital printing. The ink for screen printing is absorbed deeper, providing clearer edges to the image. Screen printing ink can also be applied thicker, resulting in long-lasting, brighter and more vibrant colours even on darker shades.

What Are T-Shirt Premium Options?

When it comes to custom t-shirt printing you have a choice of three fabrics — polyester, cotton or blended materials.

1. Comfort Colors 1717 Heavyweight T-Shirt

Comfort Colors 1717 is 100% ring-spun cotton, making this fabric very durable and heavy. This material is comfortable and the style is a relaxed fit and a bit oversize. This style has been very popular in recent years for it’s fit.

Features:

  • Relaxed fit and unisex

  • 6.1 oz./yd², 100% ring spun cotton, garment-dyed

  • Double-needle armhole, sleeve and bottom hems

  • Twill taped neck and shoulders for extra durability

  • Heavyweight

  • 7/8" double-needle topstitched collar

  • Pre-shrunk

2. Bella+Canvas 3001 Classic Unisex T-Shirt

This Bella+Canvas 3001 custom print t-shirt is a modern tee with a crew neck and side-seam construction for durability. Designed with superior airlume-combed and ring-spun cotton, it has a very soft feel and smooth surface which makes it great for direct to garment printing.

Features:

  • 100% combed and ring-spun cotton

  • Shoulder-to-shoulder taping

  • Side seamed

  • Retail fit and unisex sizing

  • Soft and lightweight

  • Crew neck

3. AS Colour 5001 Staple Tee

The AS Colour 5001 staple t-shirt has a soft and relaxed fit, made from a blend of cottons with a fit that can be worn for any occasion. You can dress it down or dress it up. A true staple for every closet.

Features:

  • 100% combed cotton (heathers 15% viscose)

  • Shoulder-to-shoulder taping

  • Side seamed

  • Regular fit and unisex sizing

  • Mid-weight

  • Crew neck

What if you’re just getting started?

As a small business, we understand that quality investments matter but funding for those investments can sometimes be tight. If you are at a point where you have to be highly focused on budget, consider simplifying your logo to be a 1 to 2 color print, and keep the design limited to the front of the garment. Not only does this reduce cost, but simple screen printed designs are considered to be more fashionable, which will have your customers reaching for it more often.

Why Not Use On-Demand Apparel Printing?

Print-on-demand can oftentimes be the easiest and cheapest option, however, if you’re looking to build a brand that people trust, this may not be the best option for you.

Control of your merchandise cam often times be lost, you have to trust the printer to do their job properly, but quality control can quickly become overwhelming.

Additionally, order fulfillment can take longer or can be affected by other events such as holiday rush, this is why we always recommend to make orders ahead of launch time to avoid any delays. With a premium print shop, they often times can set you up on a scheduled re-order system.

The main downside of on-demand apparel printing is the loss of control over the quality of the print and the quality of the fabric.

Check Out What Is Print-On-Demand? Pros And Cons Of This Business Model?


In Conclusion

When launching an apparel brand, the fabric itself should be priority. We believe that choosing premium garments coupled with premium printing will cement the high-quality integrity of your brand and in turn also cement brand loyalty with customers.

If you want your custom t-shirts to market your business effectively, they need to be worn and seen. The only way to ensure that happens is to make a great t-shirt people will want to wear.

Print shops such as Family Industries, are a greatexampleshigh-qualityhigh-qualite of a premium print shop offering high quality printing and high quality service for all clients.

Author: Irene Floridia - Content Creator


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send us an e-mail at quotes@familyindustriesla.com

Streetwear Fall Trends

The fall isn’t only for flannel and pumpkin spice lattes; in the fast evolving world of fashion trends, streetwear is front and center. With streetwear becoming more mainstream and social media usage is on it’s all time high, fashion history seems to be repeating itself. The trend this fall is reminiscent of the 1970’s, 1990’s and early 2000’s. We’ll take you to the top 5 trends for this fall/winter season.

Fashion Is Recyclable

It’s not only middle part hairstyle that Gen Z’s have brought back, it’s also streetwear with big wide leg pants and alternative apparel such as oversize sweatshirts and Dr. Marten boots. This fall we are seeing some styles from the early 2000’s making a comeback as well as some 70’s and 90’s , here are some of those trends.

Read more about The ‘90s fashion trends that are making a comeback in 2021

Velour Tracksuits

Baby Phat and Juicy Couture had a hold on us back then, and continue to have a big influence now. These tracksuits are the ultimate (more fashionable) alternative to athleisure apparel. Tracksuits have made a comeback for all most every generations since the 70’s and the '70s are as far away in the mid-'90s as the '90s are from today.

There are ways to customize your own Velour Tracksuits by incorporating chainstitching or embroidery of your name or nickname. Generally, the material for these tracksuits are more suited for embroidery.

Corduroy Jackets

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Once again, the 70’s comeback is being demonstrated by this trend. Corduroy is not longer your dad’s style; specifically the double breasted or utilitarian cut. Corduroy jackets are best worn with high waisted pants and boots, and they can be customized by adding embroidery or embroidered patches.

The best colors are dark and earthy colors, coupled with light pants or a turtle neck!

Fashion Tip: Tan colors are in this season! Don’t be afraid to pair tan on tan.

Letterman Jacket

Most notably made popular in the 90’s, this trend has been around since… well, the year 1865. The Harvard’s baseball team sewed the letter ‘H’ to their uniforms and the varsity jacket was born!

This jacket has evolved since 1865 but has not changed much in recent years. This style used to be signifier of your athletic accomplishments, it is now worn by many for the purpose of style.

The letterman jacket has also been a signifier of not only American sportswear but American streetwear as it was made trendy in the 80’s and 90’s. Basically, you can’t go wrong with this fit.

This jacket is great to customize with embroidered patches!

Fisherman’s Beanie

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A fisherman beanie is a bolder style because it sits higher on the head, leaving the ears, and potentially the front of the hair, exposed. The look is inspired by the dockworkers for which it’s named, but it really can be worn with just about any casual outfit.

Are you not sure about how to wear this type of beanie? Check out How To Wear a Beanie Without Looking Like an Idiot

Statement Tee

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People have a lot say, so what best way to express your thought than through a statement tee?

The statement tee has been around for a while now, however, it is again becoming a staple in everyone’s closet. Witty phrases and political statements are an easy and affordable way to upgrade your wardrobe and show a little bit of your personality.

Read 14 Statement Tees That Let Your Clothes Do The Talking


Author: Irene Floridia - Content Creator


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How To Design Artwork For Screen Printing With Puff Ink

Puff Prints are here to stay, and there’s certain design rules to follow to ensure your puff print looks perfect. In this article, we’ll take you through some of the design choices that can make your print stand out and some techniques we feel are essential when designing artwork to be screen printed with puff inks.


What Are Specialty Inks?

Specialty inks refer to specific print finishes. For example, reflective inks, glow in the dark inks and our favorite, Puff Inks. These inks help with making your screen printed designs stand out from the norm. Now, these inks generally require an additive, for inks to create that “puffy” look you will want to select your regular plastisol ink in the color you would like to print and then add a Puff Ink additive which is then mixed with the pigment.

Learn more about Foils and Metallic Prints

So, Does printing with puff ink require A special set up?

Besides mixing the puff additive with your ink and some technical file setup, the process is somewhat similar to other forms of screen printing.

One of the main setup rules are ensuring that there is enough puff ink laid down on a garment in order for it to expand enough to notice, a general rule of thumb is to not have any lines or small details in your artwork that are less than 1pt.

Before puff ink is exposed to heat, it sits flat on the garment like any regular plastisol ink. Heating the finished design (usually by sending the garment down a curing oven) will activate the puff additive and enable the ink to rise and expand about one to two millimeters on all sides.

One important tip we can give you is to prepare for color loss. Because puff ink is an ink additive, it will dilute your plastisol ink color. You can offset this either by starting with a bolder ink color than you planned to use, or if you’re color matching or trying to achieve a brighter color, lay down your puff additive/ink mix, flash the ink lightly without activating the puff additive, and print another layer of undiluted plastisol ink.

Testing Puff Ink Additive

PUFF REQUIREMENTS:

  • Halftone: 20 lpi

  • Line Weight: 1pt minimum

  • Max Art Size: Check with print shop what the maximum art size is as this changes from factory to factory. As a rough guide, an A3 page size would equate to a large chest print for a men’s garment.

  • Image File Types: Most print shops will accept .psd, .tif, .jpg, .gif and .png.

  • Vector Art File Types: Vector PDF, EPS, AI or CDR Files.

Learn more about How To Prepare A File For Screen Printing

Creative Uses of Puff Ink

Because puff ink does not activate until heat is applied, it allows for you to experiment with different design ideas. However, if you’ve never done it, make sure to consult with your premium screen printing shop.

Multi-Color Prints

When you have a print with several colors, you can add a puff effect to one of them, creating a more dynamic print.

Gradients

a 3 color halftone gradient printed in puff ink is totally possible! By thinking outside the box. Take a simple typographic logo and inject visual interest, tactile feel and a higher perceived value for your garment in one ingenious print.

Placement

You can play around with placement in any way you would like, this gives you the ability to print puff on sleeves, back or front of the garment. Puff can also be applied to accessories like hats.

Learn more about Different Screen Printing Techniques

What Not To Do with Puff Ink

  • Don’t use puff additive when screen printing fine detail. Some of the detail of your print will be lost when your ink puffs up in the dryer. While some level of image detail is possible to achieve with puff inks, images with extremely fine detail will be lost.

  • Don’t print abutting colors. Similarly, puff ink doesn’t work when printing two colors that register right up against each other. The fine edge will be lost to the puff effect.

  • Don’t over cure your puff ink. Be careful to follow the manufacturer’s instructions on curing your puff ink.

Author: Irene Floridia - Content Creator


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